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Technical Information techquestions@techno-isel.com 27 Lead Screw Formulas and Sample Calculations Linear Speed (ipm)                       steps / second                1 Linear Speed = –––––––––––––––– x 60 x –––                      steps / revolution              p where: p = lead screw pitch in threads per inch Axial Force (lb)            2 Force =  –––– x T x p x eff.            16 where: T = torque (oz   in) p = lead screw pitch in threads per inch eff.  = efficiency expressed as a decimal:  90% = 0.90 Note:  Ball screws are generally 85% to 95% efficient.  Acme lead screw efficiency is generally 35% to 45%, but can be as high as 85%. A.  Calculating the torque required to accelerate a mass moving horizontally and driven by a ball bearing lead screw and nut.  The total torque the motor must provide includes the torque required to: a.  accelerate the weight b.  accelerate the lead screw c.   accelerate the motor rotor d.  overcome the frictional force To calculate the rotational equivalent of weight w:             1 1  2 I(eq) = w x –––– x (–––) p2        2 where: w = weight (lb) p = pitch (threads per inch) I(eq)  = equivalent polar inertia (lb   in2) to calculate lead screw inertia (steel screw) I (screw) = D4 x length x .028 Example: Weight = 1000 lb Velocity = 0.15 feet per second Time to Reach Velocity = 0.1 seconds Ball Screw Diameter = 1.5" Ball Screw Length = 48" Ball Screw Pitch = 5 threads per inch Motor Rotor Inertia = 2.5 lb   in2 Friction Force to Slide Weight = 6 oz Motor w · · ·